Carburettor casting dies, moulds, precision jigs & fixtures, critical press tools are developed in house. Our tool room possesses the sophisticated machinery cad, EDM, CNC Vertical Milling Machines, universal-milling machines etc. Sophisticated imported measuring instruments are being used by highly trained & dedicated engineers.

We are fully equipped with various required automatic machines such as traubs, sliding head (Swiss type automatic single & Multi Spindle machines), CNC turning centers for the manufacturing of precision turned components such as jets, throttle needles, valves, atomizers, air control screws, slides, throttle valves (Flat & round) etc. We have tremendous additional capacity to produce in quantity all types of turned components.

PRESS SHOP (SHEET METAL COMPONENTS)

We are equipped with power press machines of capacity 5 to 400tonne for precision sheet metal components.

Nylon plastics & rubber moulding undertaken at our own end.

We are having our own pressure die-casting machines from 40 tonne to 400 tonne producing carburettor body & other parts.

MACHINING CARBURETTORS BODY & OTHER CASTING PARTS

We are fully equipped with the following machines.

•  Special purpose machines (SPM): for reaming & boring operations of different carburettor bodies.

•  For drilling and tapping operations of carburettors bodies, we have numbers of special purpose machines consisting of electric self feed (pneumatic) drilling / tapping machines having multi operational heads.

•  We have series of CNC vertical milling machines for precision machining

ASSEMBLY AND TESTING

In order to fulfill the performance of the carburettor, a great stress in the assembly section is given to ensure the high quality at every stage. This surely brings out the maximum fuel efficiency and trouble free service. Before final testing of the carburettor on engines / dynamometers, each carburettor is checked on the flow test bench, leak test bench etc.

QUALITY CONTROL / RESEARCH AND DEVELOPMENT

To ensure the quality and performance, we have a team of highly qualified and experienced personals to achieve the high standards of the functioning of our products. In order to further ensure the reliability of the product, rigid quality control measures are established at all stages of production.

MACHINE SHOP

TRANSMISSION GEARS & SHAFTS, CRANK SHAFT ASSY., CON. ROD ASSY.

Machine shop has various SPMS & approximately 300 nos. machines for turning, finishing & grinding operation. Machine shop has one section of gears manufacturing which has all the machines required for gear manufacturing as gear shapers, gear hobbing, gear shaving, gear honing broaching etc. another section in the machine shop has crank shaft manufacturing, which has machines from world famous Morara, Italy, facing machines, copy turning, milling, pin hole drilling, bore grinding, fine boring

WELD SHOP

Weld shop has facility of TIG, MIG, projection & spot welding machines

PAINT SHOP

Paint shop has pre-treatment line & conversed-painting booths equipped with Same France electrostatic guns.

HEAT TREATMENT SHOP

Heat treatment shop has both salt bath & gas carburising furnaces supported by metallurgical laboratory

ENGINE ASSEMBLY

Engine assy. has a preparation room where sub-assemblies are made. Engines are assembled on conveyor. Capacity of engine assembly is 400 nos. per day on a two-shift basis.

We have got excellent standard room with checking & calibration instruments for gear crankshafts, & all the components made & used by Monto Motors ltd.